Name: Comprssion Thermoforming Machine
Brand: Jeepine
SKU: 224324038

Company Profile

Established in 2008,Guangzhou Jeepine Intelligent Compression Molding Machine Co., Ltd is one of the leading manufacturer of The High-compacity Cap Compression Molding Machine ,dedicated to High-efficiency and cost-saving compressing molding technology.especially for the bottled water cap compression molding,beverage cap moulding,dairy cap molding,liquor cap molding,condiment cap molding,cosmetics closure molding and pharmaceutical rotary closure molding machine. Jeepine are leading the advanced compression technology for plastic closures in China,with the aim of creating value for customers.
We have a professional R&D team,CAE academicians , overseas returnees ,doctors and masters who dedicated to make a superb design for caps and research the newest technique to create the value for customers. Whatever platform strategy, mature technology and innovative solution would be brought to you, optimal combination possibilities for high efficiency,high capacity,high stability and offered you the right solution as you need, enhancing your benefits.

Why Choose Us

One-stop Solution

We're committed to quality and concrete actions. That means we always deliver solutions in a professional and practical way.

Rich Experience

Established in 2008, We have more than 10 years rich experiences in cap compression molding machine. Up to now,We're obtained nearly 100 national patents,in science&Technology"and has winned the certifications of UL,ISO9001 :2015 and TUV.

Professional Team

We have a professional R&D team,CAE academicians , overseas returnees ,doctors and masters who dedicated to make a superb design for caps and research the newest technique to create the value for customers.

24H Online Service

You can contact us about pre-sale, in-sale and after-sale services, we will give you a very satisfactory answer, and we serve you online 24 hours a day.

Plastic Caps Making Machine

Water Bottle Cap Manufacturing Machine

Custom Plastic Compression Molding

Compression Molding Technique

Plastic Cap Moulding Machine

Plastic Caps Making Machine

Plastic Bottle Capping Machine

Compression Molding Technique

Full Automatic Moulding Compression

What is Comprssion Thermoforming Machine?

Thermoforming is a compression molding process that uses heat and pressure to form substrates like plastics, resins, epoxies, and other materials into finished parts. Presses designed for thermoforming use heated platens and/or heated tooling to create the ideal molding environment for the materials being formed.

Benefits of Comprssion Thermoforming Machine

Stable:

The continuous compression molding process, the new high-precision double-pump hydraulic system, PID operation control low-pressure clamping high-pressure molding, the operation process is more stable.

Efficient:

New high-speed feeding system, multi-mode continuous high-speed spinning, vacuum adsorption type, high production efficiency.

Energy-saving:

The polymer melts at a low temperature, and the energy consumption for heating and cooling is low.

Control costs:

Intelligent temperature-controlled extrusion, quantitative cutting of pellets, stable weight, no runner waste, no flash, and full utilization of raw materials.

Comprssion Thermoforming Machin Craftsmanship

1.The mold, or metal tooling, comprised of a cavity and a core, is installed in the press, and may feature integral heating to control temperatures throughout the process. Temperature can also be controlled from the platens of the hydraulic press.

2.Once the tool is installed and heated, fiber reinforced resin material, or the charge, is placed in the tool. The size, weight and orientation of the polymer charge will have implications on the performance of the part when completed. In some cases, the charge is pre-formed or pre-heated.

3.Once the material is in the heated cavity of the mold, the press closes at a programmed speed and pressure. When the two mold halves come together, they force the material through the entirety of the mold cavity to produce a part. The tool will remain closed, under pressure, for a predetermined amount of time based on the process requirements of the material, causing an irreversible chemical crosslink to occur which results in a cured part.

4.Once the part is cured, the pressure is released, and the part is removed from the tool. There may be a small amount of resin flash that will need to be removed.

5.Thermosets require tighter temperature controls to prevent defects and warping. Rapid cycle times prevent the material from the risks associated with pre-cure if it stays in the heated mold for too long.

How to Maintain Comprssion Thermoforming Machin?

Customed design.

Response within 24 hours.

Professional engineer will install the machine overseas and spread the knowledges of how to maintain the machine ,how to operate the machine.

Updating the machine timely with remoting control.

Certifications

Our Factory

Jeepine CCM has been accepted by many well-know and market-leading beverage manufacturers such as Wuliangye,Mengniu,COFCO and HuiYuan.Moreover,Jeepine CCM also entered the market of southeast Asia,the middle east,Africa,South Korea,Japan,US,etc.,Contributing to various packaging industry,including beverage,pharmaceutical,cosmetics and daily commodities. product-730-547

FAQ

Q: What are the parts of a compression molding machine?

A: Compression moulding requires a mould made up of two parts- a cavity (female) part of the mould and a plunger (male) part of the mould. The moulding process requires a press with heated platen (upper and lower).

Q: What are the basics of compression molding?

A: Compression molding is a relatively simple process involving pressing or squeezing a deformable material charge between two halves of a heated mold and its subsequent transformation into a molded part after cooling or curing. The equipment typically involves a large tonnage press (150 tons–2500 tons) and heated dies.

Q: What is the difference between thermoforming and compression molding?

A: In thermoforming, sheets of plastics are heated and molded to take the shape of the tool by use of either vacuum or suction. Compression molding is a process used to melt and solidify the plastic directly by applying pressure and heat into the cavity.

Q: What are the two most common types of thermoforming?

A: There are multiple types of thermoforming processes but the two most popular, include vacuum forming and pressure forming (we also provide drape forming services and more). Both types are very similar in process, but they each have advantages and disadvantages.

Q: What are the three types of thermoforming?

A: Forming methods may be vacuum forming, pressure forming, mechanical mold forming, and twin sheet forming. Afterwards, formed parts are trimmed from the sheet web. Thermoplastics in the form of sheets are the starting material of the thermoforming process.

Q: What is the most common tooling material used for thermoforming?

A: While aluminum thermoforming tooling is the most common option, there are others, including engineered composites and wood. Both are less expensive and easier to machine than aluminum, however, durability is the main concern.

Q: What plastic is best for thermoforming?

A: One of the most common thermoformed plastics, PET, or polyethylene terephthalate, is commonly used for thermoformed packaging, and synthetic fibers and bottle production.

Q: What is the basic thermoforming process?

A: In its simplest form the thermoforming process involves heating a sheet (which can be mono material, a coextrusion or a laminate) of even thickness and drawing it over, or into a mould to form a rigid or semi-rigid shape. The excess material is trimmed off usually, leaving a rim around the finished article.

Q: Can thermoforming be reheated?

A: Thermoplastics. In essence, thermoplastics are the final products that result from the thermoforming process. A major benefit of thermoplastics is their tolerance to repeated activation. So, it can be reheated and reshaped several times.

Q: How long is the thermoforming process?

A: The thermoforming process takes place within several seconds with extreme accuracy.

Q: How does compression molding work?

A: Compression molding is the process of molding in which a preheated polymer is placed into an open, heated mold cavity. The mold is then closed with a top plug and compressed in order to have the material contact all areas of the mold.

Q: What is the accuracy of thermoforming?

A: Thermoformed Parts Have Repeatable Tolerances, Seamless Edges, Corners, and Precise Dimensions. Thermoforming guarantees tolerances are similar to other large-part manufacturing processes, seamless edges, corners, and precise dimensions, ensuring that every part produced meets the required specifications.

Q: Is thermoforming recyclable?

A: Yes! Thermoformed plastics are recyclable.

Q: Why is thermoforming cheap?

A: The majority of the cost involved in thermoforming is the creation of the mold, which is constructed relatively inexpensively. This is because the thermoforming process requires a relatively low level of forming pressure, so tooling can be constructed with less cost than tooling used in other processes.

Q: What is the advantage of compression moulding machine?

A: Low cost-Due to its simplicity, compression molding is very cost-effective when compared to other techniques. Little waste-Little material is lost during the molding process. For example, it does not use gates, sprues or runners, tooling features required by other production methods that result in greater waste.

Q: What is the importance of compression moulding?

A: It is cost-effective for short production runs. Due to its lower tooling and setup costs, compression molding is ideal for small to medium production runs. It is often used to create prototypes or samples of designs before proceeding to large-scale production.

Q: Is compression moulding good for the environment?

A: Since the process often employs high-strength materials, many products created via compression molding are more sturdy and resilient than those manufactured using other molding processes. It produces minimal waste, making it better for the environment and for customers' budgets.

Q: Is compression molding expensive?

A: Compression mold tooling is much cheaper than tooling for a comparable process like injection molding. Compression molds are far less complicated, requiring fewer machine hours to complete.

Q: What equipment is used for compression molding?

A: Compression molding is typically performed using a hydraulic or servo-electric press with heated and/or cooled platens to achieve the desired forming temperatures. In some cases, the tooling may also be heated to facilitate consistent, even heat distribution closer to the part that is being formed.

Q: What are the factors affecting compression molding process?

A: Important factors to be considered before compression molding process are: 1) Amount of plastic material (charge). Heating time. 2) Melting temperature of plastic material. Pressure required to squeeze the material in to the mold cavity. Cooling time.

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