China Customized Cap Folding Machine Manufacturers, Suppliers, Factory

Company Profile

Established in 2008,Guangzhou Jeepine Intelligent Compression Molding Machine Co., Ltd is one of the leading manufacturer of The High-compacity Cap Compression Molding Machine ,dedicated to High-efficiency and cost-saving compressing molding technology.especially for the bottled water cap compression molding,beverage cap moulding,dairy cap molding,liquor cap molding,condiment cap molding,cosmetics closure molding and pharmaceutical rotary closure molding machine. Jeepine are leading the advanced compression technology for plastic closures in China,with the aim of creating value for customers.

We have a professional R&D team,CAE academicians , overseas returnees ,doctors and masters who dedicated to make a superb design for caps and research the newest technique to create the value for customers. Whatever platform strategy, mature technology and innovative solution would be brought to you, optimal combination possibilities for high efficiency,high capacity,high stability and offered you the right solution as you need, enhancing your benefits.

Cap Folding Machine

Why Choose Us

One-stop Solution

We're committed to quality and concrete actions. That means we always deliver solutions in a professional and practical way.

Rich Experience

Established in 2008, We have more than 10 years rich experiences in cap compression molding machine. Up to now,We're obtained nearly 100 national patents,in science&Technology"and has winned the certifications of UL,ISO9001 :2015 and TUV.

Professional Team

24H Online Service

You can contact us about pre-sale, in-sale and after-sale services, we will give you a very satisfactory answer, and we serve you online 24 hours a day.

What is Cap Folding Machine?

Cap folding machine is mainly applied to plastic caps with tamper evidence of various bottled water and drinks. Folding process applies to tamper proof caps that uses folded flap type ratchet as they are easy to cap and is more efficient and fool proof system compared to conventional ratchet mechanism. The capping torque for these variant of tamper proof caps are very low and line rejections are to the minimum with minimum leak angle and better tamper proof function.

Benefits of Cap Folding Machine

Shorter cycle time:

Due to lower extrusion temperature, caps are more quickly to be cooled down in mould.It makes shorter cycle time, and capacity rises.

Energy saving:

Without hot runner,need lower heating temperature,saving energy in heating.

High specific density and less shrinkage:

Equal molding temperature, lower molding temperature allows the result of higher density.Furthermore, less heating and cooling temperature gap will make the less shrinkage of caps.

Quick color change:

Without hot runner, we don't need to clean chamber while color changeover of caps.

Cap Folding Machine Procedure of Operate:

Put or load the caps into the storage bin.

Caps will be loaded to the sortting bin automatically.

With the help of rotation,caps will be cutted.

Final caps are outputted.

What is Cap Folding Machine Used For?

Today's tamper proof caps used in still water, filled products, carbonated drinks etc are made using post moulding operation called folding and slitting.

Folding process applies to tamper proof caps that uses folded flap type ratchet as they are easy to cap and is more efficient and fool proof system compared to conventional ratchet mechanism.

The capping torque for these variant of tamper proof caps are very low and line rejections are to the minimum with minimum leak angle and better tamper proof function

The injection/compression moulded caps are normally dropped into a sorting bin and fed into a rotary type cap folding machine which folds the open moulded flaps into the locking position of the tamper evident band.

How to Maintain Cap Folding Machine?

01/

Keep the machine clean:
Periodic cleaning, when done often, can prevent long periods of downtime associated with more intense, less-frequent maintenance. Dirty machines are unpleasant to use and work on. If the machine is covered in dust, dirt, and debris, it may also mask some potential problems with its functionality.
A simple wipe-down at the end of the workday can make a lasting impact on preventing larger problems later on.

02/

Machine inspection:
Regular inspection is key to ensuring a long lifespan for your machine. If the problem is caught early, it may lead to a timely and inexpensive fix, but the longer the problem lingers on, the higher the price is likely to be.
Routine inspection will ensure that the machine still produces to the same accuracy and efficiency standard as it did on the first day you bought it. Recurring examination of all machine parts can help reduce repair downtime and drive bottom line savings for your business.

03/

Changing parts regularly:
To ensure that the machine is working to its full potential, you should be well aware that the parts will need changing regularly to avoid any slowing down of the mechanisms or failure altogether.
If this should occur, it would inhibit the production line and disrupt your workflow. Thus, the parts should only be changed by a highly qualified and trained personnel or a certified service technician.

04/

Autonomous Maintenance Tasks:
Reduced costs related to equipment maintenance: Self-maintenance has a significant impact on reducing maintenance costs since the number of hours of corrective maintenance is reduced. The cost of production shutdowns for preventive maintenance is lower than that of corrective maintenance since shutdowns are planned.
Reduced the risk of accidents: The risks of accidents are reduced by better understanding the risks associated with the machine.

Certifications

Our Factory

Jeepine CCM has been accepted by many well-know and market-leading beverage manufacturers such as Wuliangye,Mengniu,COFCO and HuiYuan.Moreover,Jeepine CCM also entered the market of southeast Asia,the middle east,Africa,South Korea,Japan,US,etc.,Contributing to various packaging industry,including beverage,pharmaceutical,cosmetics and daily commodities.

FAQ

Q: What is cap folding?

A: Folding process applies to tamper proof caps that uses folded flap type ratchet as they are easy to cap and is more efficient and fool proof system compared to conventional ratchet mechanism.

Q: What type of closure is used on many plastic bottles?

A: The screw cap is arguably the most common type of cap/closure there is. Used primarily on jars and bottles, the interior of the cap has threads (either continuous or lugs) that are matched to similar threads on the mouth of the container.

Q: What is a plastic closures?

A: Plastic closures are either thermoplastic-produced via injection molding, or thermoset-produced via compression molding. Injection Molded Closures. Injection molded, thermoplastic closures are produced primarily from polypropylene, polyethylene or styrene.

Q: What are the different types of lids?

A: Some common types are Screw-on lids,Snap-on lids,Flip-top lids,Pump lids,Cork lids,Twist-off lids and Press-and-seal lids. There are many types of lids. Some common types are: Screw-on lids: These are the most common type of lid, with threads on the inside of the lid that screw onto the container.

Q: Why is there rubber in bottle caps?

A: The soft plastic or rubber is there to provide a seal - an airtight barrier that fills the gaps between the hard parts of the cap and the hard parts of the bottle. Home canning uses a similar seal to make sure jars are air-tight before they go in the boiling water and after they come out.

Q: How are bottle caps manufactured?

A: Hydraulic type compression moulding process is used. The combined effect of heat and pressure cause cross-linking in the material which fills the cavity of the mould and hardens. After a certain time the mould is opened and the mouldings are removed.

Q: What are the raw materials for cap manufacturing?

A: The plastic caps are usually made of Polyethylene Terephthalate, Polypropylene, Low-Density Polyethylene, High-Density Polyethylene, Polyvinyl Chloride, Polystyrene and Polycarbonate.

Q: How are plastic caps and closures manufactured?

A: Plastic closures are either thermoplastic - produced via injection molding, or thermoset - produced via compression molding. Injection molded, thermoplastic closures are produced primarily from polypropylene, polyethylene or styrene. These closures offer flexibility of design and are economical in cost.

Q: How are bottle caps sealed?

A: A plastisol liner is part of a cap. A plastic gasket lines a metal cap, which creates an airtight seal when heated and then cooled. Plastisol liner is effective only when the temperature of the bottle is at 140 degrees when applied to cause the liner to soften and form a hermetic seal around glass containers.

Q: What are the advantages of bottle caps?

A: Plastic caps, like most common plastic products, have several advantages including low cost, durability, customizability, and chemical stability. These advantages include significant financial savings and commercial dependability. Plastic caps are an excellent economical solution for food and beverage storage.

Q: Are bottle caps thermoplastics?

A: Plastic bottle caps are made from polyethylene terephthalate. This is a thermoplastic polymer resin that is part of the polyester family. This type of plastic is widely used in beverage and food containers.

Q: Which type of closure is used in beverage bottles?

A: Screw Caps: Provide a simple and secure seal for bottles, and are primarily used in beverages, personal care items and pharmaceuticals like creams and lotions. Cork Closures: Provide an airtight seal that prevents leaks, while allowing oxygen transmission.

Q: Why are bottle caps circular?

A: Circular geometry encloses the largest area per unit length of perimeter of opening, cylindrical the largest volume per unit area, so it is economical in terms of bottle material.

Q: Why are bottles sealed?

A: A bottle closure is, simply stated, the device that seals the contents inside of a bottle, protecting those contents from dust, spilling, evaporation, and/or from the atmosphere itself. The finish and closure are interrelated entities of any bottle.

Q: Why are bottle caps so small?

A: Bottled water consumers might have noticed lately the shrinking size of plastic caps. Conceived as environmentally friendly, they've been marketed as the bottled-water industry's solution to plastic waste that otherwise would end up in a landfill.

Q: How big is a normal bottle cap?

A: 26 mm diameter caps fit American bottles. Some imported bottles and some sparkling wine bottles use a 29 mm cap instead.

Q: How big is a soda bottle cap?

A: We have now indicated the outside diameter of the cap, 30mm. For small to medium cap sizes, up to about 53mm, the outside diameter of a cap is usually about 2-3mm greater than what the name of the cap indicates.

Q: What is the most common bottle cap?

A: variations. The main purpose of these simple caps is to allow users to unscrew and pour out the liquid before screwing them tight again.

Q: Is there a market for bottle caps?

A: The plastic bottle caps market is witnessing significant growth and is expected to continue expanding in the coming years. The increasing demand for packaged beverages, such as water, soft drinks, and juices, is one of the primary factors driving the market.

Q: Which type of material is commonly used for bottle caps?

A: Plastic caps are used for plastic bottles, while metal with plastic backing is used for glass; plastic caps are commonly made from polyethylene or polypropylene, while metal caps are usually either steel or aluminum. Plastic caps may have a pour spout.

We're well-known as one of the leading cap folding machine manufacturers and suppliers in China for our quality products and customized service. Please feel free to buy bulk cap folding machine made in China here from our factory.

Water Cap Molding Machine