Cap Compression Moulding Machine
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Cap Compression Moulding Machine

Cap Compression Moulding Machine

Cap compression moulding machine 1.Obvious advantage of Compression molding --Simple system: 1)Less heating and cooling energy: In injection molding,heating temperature should be more than 200 ℃ . Without hot runner,cap compression molding requires lower plasticizing temperature < 180 ℃ in...

Cap Compression Moulding Machine

1.Obvious advantage of Compression molding --Simple system:

1)Less heating and cooling energy:

In injection molding,heating temperature should be more than 200.Without hot runner,cap compression molding requires lower plasticizing temperature < 180 in extrusion. Meanwhile, cooling consumption is also saved.

  

 2)Less material waste in color changeover:

 Each bottle cap factory need to produce cap with various colors to satisfy different customers’ demands.  Therefore, we have to face the matter and cost in plastic cap moulding color changeover.

Item

Cap injection molding 

 technology with hot runner

Cap compression molding

 technology

Average color changeover time60min10min
Average color resin consumption50kg5kg
  Manpower 21


微信图片_20190817144921


   2.Configuration List:

            No.             Name
              Remarks
              1PLCSiemensGermany
              2HMIESAItaly
              3Motor starter ABBSweden
              4 Optoelectronic switchLeuzeGermany
              5Proximity switchSICKGermany
              6Air switchABBSweden
              7AC contactorABBSweden
              8Frequency converter DanfossDenmark
              9MotorSiemenGermany


   3.Jeepine Cap compression molding machine advantages:

Item

Core technology 

Advantages


Cap compression molding machine


Integrated turnplate structure design.

One-step processed by large-scale double housing planer, to ensure concentricity in turnplate, accordingly improve cap compression molding machine continuous stability after long-term running.



Oil cylindar extraposition design


With this design,it’s easier to operate in oil circuit detection and oil cylindar maintenance.Meanwhile, prevent from the shortcoming of insert structure,reduce turnplate damage and maintenance cost. 

 


Bottle cap Mold


Plastic cap Mold material innovative research


The essential mold parts adopts European mold steel material, with the feature of wear resistance, strength,thermal conductivity. Promise well performance and extend maximumly mold lifetime.



Multiple procedures in heat treatment technology

Mold material is processed through low-temperature,high-temperature tempering, sub-zero and multiple procedures in unique vacuum heat treatment.This ensures the best property of mold material, with well corrosion resistance, tenacity, wear resistance, accordingly overall stability guarantee.


Bottle cap mold coating technology

The core parts of bottle cap mold adopt Diamond Coating technology, to improve mold wear resistance,corrosion resistance, thermal conductivity, etc.


High-precision Grinding equipment

High precision grinding machine from global well-known Hardinge Inc.,CNC lathe from Japanese Yamazaki Mazak, CNC grinding,Mirror spark machine,etc.Plastic cap Mold process tolerance reaches in μgrade. Thus, product quality and yield are ensured.


Mold structure design innovation

Spiral demoulding structure with own R&D,Multi-circuit cooling design,buffered spring structure,etc Innovative design.This greatly improves plastic cap mold’s wear resistance, cooling efficiency, therefore shortens cooling cycle and lengths mold lifetime.

Various cap design

With diversified caps design ability, to satisfy customers’ different requirement of cap model.

International standard testing

Based on bottle cap International standards,products in high qualified yield.

Extrusion System

Innovation screw extrusion structure

Innovative extrusion and uniform mixing device with newest R&D, to enhance plasticizing ability.


Intelligent thermal control extrusion system

Multiple stages thermal control,even heating, tolerance range (±1°C), high heating efficiency, excellent uniform plasticizing ability.

Quantified extrusion and cutting  design

Qualified pellet cutting,stable gram, fully utilized.

Electric Control

Control system elements adopt global well-known brand

Abb,Simens,Danfoss,etc.electric control elements to qualified system in stability and reliability.

North American UL Approval

Electric system in UL standard to guarantee facility safety.

One-stop automatic system

Multiple safety protective systems, easy operation.

Remote on-line inspection system

Realize remote on-line digital accumulation and fault diagnosis.

 Hydraulic  system

Innovative hydraulic pressure adjust system.

Adopt PLC control system to adjust oil pressure with high accuracy,meanwhile feedback signal shows by touch screen. That’s convenient to real time monitor oil pressure and accomplish oil pressure adjustment by touch screen, which also avoids the tolerance by manual tune, accordingly rise hydraulic efficiency.

Separating hydraulic oil circuit block structure

Split oil circuit block design,makes it easier in maintenance and parts change, thus reduce cost.

Hydraulic oil pump external structure design

Easy maintenance. When oil pipe is broken and oil leakage occurs, it’s easy to discover. Besides, convenient to oil pump maintenance,clean and change.

Cooling system unit


Double pump cyclic cooling system

Matching with well-known chiller, double pump cyclic cooling, high efficiency in cooling, low leakage risk.

Corrosion resistance cooling pipe material

Cooling pine of refrigerator unit uses 304 stainless steel with corrosion resistance and high coolin efficiency.

   

4.Delivery & Packaging:  

Cap compression molding machine production Step:

Order--Drawing and technical confirm--Pilot mold process&Cap moulding Machine manufacturing--Sample confirm- Industrial molds--Tested on machine-Sample&Cap compression molding machine acceptance--Delivery. 

 

Fixed and packaged with wooden case and pallet with fumigation, worthy for ocean transportation.

 

11.18 客户D




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