Plastic Cap Compression Molding
JP-48, 80,000 caps/hour; 48 cavities plasticcap compression molding is applicable for cap production from thermoforming plastics (PP,PE,etc.,) , its rotating design ensures continuous cap production and no injection time, so yield greatly increased.
The machine adopts continuous compression molding hydraulic press for plastic cap manufacturing via the extrusion of dry-blend granulated compounds (i.e. HDPE, PP), metering, pelletting and insertion in the cavities to mould it into the final shape. The capacity of the machine depends heavily on compound properties and the geometry of the manufactured caps.
Equipment Advantages.
1.IntelligentPLCcontrollingsystem
2.Human-machineinterface,easy&stableoperation
3.Machineadoptsworld classindustrydesignandprocessingcrafts,exquisiteelectrical
configurationandsuperbassemblingtechnology
4.Easycomputeroperationrealizesfull- autoproductionfromPP&PEresintofinalcaps.
5.Rotationcompressingcapmoldingoffersshorterrecyclingtime,
highyieldingandfinefinalcaps,capswithnoinjectionpointandeasy
forcaplogoprinting
6.Capwithhighdensity,shortchange-overtimeforonecolor
captoanother.
7.Lowenergyconsumption,outputtriplescomparedwiththe
traditionalcapinjectionmoldingmachine.
8.Eachcapmoldisindependentlycompressed,norunnerscrap.
9.Easyandlowcostmoldmaintenance
10.Stable structure, the highest capacity andefficiencyin China.
Main parts of Machine's Structure:
Plastic caps' sample:
High technology processing machines:
Machine's Parameters:
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Main Specification |
Unit |
CCM-JP48 |
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|
Raw Material |
HDPE/PP |
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|
Max. cap nominal diameter |
mm |
Ф35 |
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|
Max. cap nominal height |
mm |
20 |
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Max. cap weight |
g |
2.5g |
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|
Min. cycle time |
s |
2.16 | |||
|
Number of cavities |
cavity |
48 | |||
|
Output |
Pcs/h |
3025 Closure: 80,000 caps/hour |
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|
Main machine Rated Power |
Kw/h |
190 |
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|
Service power |
Kw/h |
118 |
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Electric power of each Kg resin |
Kw/Kg |
0.85 |
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|
Voltage /Frequency |
380V; 50Hz; 3Phase (Customized ) |
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|
Machine Specification |
Compression molding machine dimension （L*W*H） |
M |
9.5*4.2*2.6 |
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|
Weight |
Ton |
16 | |||
|
No. |
Name |
CCM-JP24 |
Remarks |
|
1 |
PLC |
Siemens |
Germany |
|
2 |
HMI |
ESA |
Italy |
|
3 |
Temperature controller |
Jeepine customized |
China |
|
4 |
Motor starter |
Schneider |
France |
|
5 |
Optoelectronic switch |
Leuze |
Germany |
|
6 |
Proximity switch |
SICK |
Germany |
|
7 |
Air switch |
Schneider |
France |
|
8 |
AC contactor |
Schneider |
France |
|
9 |
Frequency converter |
Danfoss |
Denmark |
|
10 |
Motor |
Siemens |
Germany |
|
11 |
Main drive motor reducer |
Sew |
Germany |