Rotary Compression Cap Moulding Machining

'Good quality comes 1st; assistance is foremost; business enterprise is cooperation' is our business enterprise philosophy which is regularly observed and pursued by our company for Plastic Lids Compression Molding, High Precision Plastic Closure Compression Machine, Plastic Bottle Press Molding. Our modern management model, unity and progressive spirit, and tireless dedication are a powerful guarantee for the development of our company. Our business has been focusing on brand strategy. Our continual availability of high grade products in combination with our excellent pre-sales and after-sales service ensures strong competitiveness in an increasingly globalized market.

Cap compression molding machine profile & principle:

With the features of convenient operation,high production efficiency and low average cost, Compression Molding is already a well-known and popular technology worldwide in plastic bottle caps production application.

While molding,material is cut as quantified pallet and inserted into the cavities.Then cap molds close,pellets are gradually plasticized and filled into the cavities under pressure and temperature. Finally bottle caps present after cooling and solidification in a cycle.

Why Continuous compression moulding is the best choice? 

1.Low heating temperature,less shrinkage

In cap compression moulding technology, plasticization temperature only requires 180℃. On the one hand, energy saves in heating and cooling process.On the other hand, less shrinkage rate of the final plastic caps.

2.High efficiency

Without hot runner, thus, don’t need to clean chamber while color changeover of caps. This is the obvious advantages of CCM compared with IMM.

3.Easy mould discharge

Heavy crane is needless. The discharge of Compression cap mold only use man-tools.

4.Easy color changeover

Without hot runner, thus, there is less scrap material waste.

The hold line of machine:

1)Machinery:

Closure making machine production line Turn-key solution.

Include:cap compression molding machine(closure making machine), Cap cooler, elevator, unscrambler, slitting machine.

Others: chiller,air compressor, inspection machine, plastic cap printing machine, etc. 

2)Machine parts&Maintenance Service: European Cap compression moulding machine parts customized,cap compression mould parts customized as well as cap compression molding machine service.

Our advantages: Why choose us? 

1.Special designed screw, thermal control in eight stages

The screw of this closure making machine has been researched and designed for numerous years. Adopting Nano-ceramics heating bands, to achieve thermal control in eight stages and temperature tolerance within ±1℃. Therefore, resin realizes thorough plasticization,

homogeneous mixture, and one-step molding meets max. 99.9% use ratio,which ensures closure’s quality adequately.

2.Integrated turnplate:

Jeepine cap machine adopts one-step molding integrated turnplate, to ensure upper cap molds and bottom molds in high concentricity effectively. Meanwhile, this can avoid the risk of deviation on separated turnplate after running in long time.

3.Cap mold material

High precision(μ grade) cap mold,small tolerance of cap dimension, high qualification.

With innovative mold design and the most progressive cooling technology in China, which contributes to shorter cycle time. 

Advanced processing equipment, to ensure the cap mold in high precision.

4.Electric safety safeguard

Company Information

Jeepine focus on the Research& Development of high quality cap compression molding machine. As the leading brand of plastic bottle cap machine China, Jeepine never stop the progress in plastic bottle cap machine.

Jeepine have obtained nearly 100 national patents, committed to “National-Torch-Program”,“The National Innovation Fund” and participated in many technology development projects of national, provincial and civic levels. 

Ø One of the national Standard drafters in plastic bottle cap machine China.(Continuous compression moulding)

Ø National Hi-tech Enterprise.

Ø Chinese unique CCM Manufacturer of Public Listing firm. (Stock Code:833127)

Ø TUV ISO9001:2015. North American UL approval.   

R&D Strength:

Jeepine owning continuous compression moulding technology research center and Institute. Thereinto, R&D team gathers with Academicians,Professors, Doctors, Masters and senior engineers. Working with South China University,carrying out combination involving production and research.

Certification:

Factory & Processing Equipment: 

Digital controlled lathe,from Japanese YAMAZAKI MAZAK Corporation,processing precision reaches 0.5μ.

High-precision internal and external grinding machine, HG-U series by Hardinge Inc.

Our Services

Aftersales Service:

a. One-year warranty of free parts and manpower, lifetime technical maintenance and support.

b. On-site service will be offered for one to two times per year, depended on the customers’ actual situation.

Overseas Exhibition

 International Exhibitions: 

Propak Asia--Thailand 

Chinaplas-- Shanghai/Guangzhou

Korea Pack--Korea

Afro Packaging&Food--Egypt

Propak Myanmar--Myanmar

Iranplas-Iran

Gulfood Manufacturer-- Dubai

Pack Expo-- USA

Expo Pack--Mexico

Drink Tec-- India

Propak Indonesia--Indonesia

Drinktec-- Germany

Knowledge:

The sterilization and the applications of the beverage bottle caps:

The development of beverage industry in China is very fast, drinks variety also gradually from the past simple carbonated drinks to mineral water, fruit juice, fruit and vegetable juice beverages and functional beverages;Filling way too well from the cold filling the hot filling, medium temperature filling and aseptic cold filling, etc;Packaging form from a single glass bottles to now also cans, PET bottles and so on.According to different products and different forms of packaging, sterilization is also key for packaging bottle caps, in this paper, the current use of a variety of beverage bottle sterilization method is discussed.

Ultraviolet radiation sterilization

Microbial after uv irradiation, its protein and nucleic acid absorbed the ultraviolet spectrum energy, will lead to protein denaturation, death caused by microorganisms.

Beverage filling equipment, lose cover machine for capping machine or screw-top bottle caps.Or conveyor belt in the upper portion of the lost machine surge bin ultraviolet germicidal lamp installed, the top of the bottle cap in the process of conveying accept ultraviolet light, ultraviolet light to place can achieve better sterilization effect.Due to the caps pervious to light quality is poor, cannot penetrate cap exposure to the sun's ultraviolet rays to the other side of the cap.As a result, the cap can only achieve some sterilization, and the surface of the sterilization is random.To a targeted surface sterilization of bottle caps, in capping machine or twist the cap machine cap glide path to install uv germicidal lamp, through the bottle cap has been organized in the same direction, ultraviolet irradiation side is cap and beverage side of contact, effectively improve the sterilization effect.

Ultraviolet radiation sterilization equipment is simple, do not need to form a complete set of equipment, low cost, convenient operation and management, is widely used.Due to the structure characteristics of the slide and uv features of killing microorganisms, ultraviolet radiation sterilization ways generally fit in the following categories used in the beverage filling the cap:

1.carbonated softdrinks

Carbonated soft drinks containing CO2, acidic, can inhibit the growth of microorganisms, thus carbonated beverage bottle caps

With ultraviolet sterilization which can meet the demand.This method in the production, the batch packaging new cap into losing surge bin cover machine, bottle cap in losing machine storage bin or on the conveyor belt to accept ultraviolet irradiation sterilization;Can in turn set up on the cover under the machine cover slide ultraviolet germicidal lamp, let the inner surface of the bottle cap accept ultraviolet irradiation sterilization, sterilization after twist machine shipped directly.

2.mineral water drinks

State of mineral water production made more strict rules, including total number of colonies of mineral water, mold count and e. coli were strictly limited to zero.Whether through filtration sterilization processing of mineral water, the total number of bacteria, mould count and e. coli number must be in accordance with national standards.Due to the only mineral water containing inorganic salt, excluding microbial nutrition, lack of nutrients for microbial production development, thus can also be used ultraviolet sterilization of the lid.

3.high temperature filling tea drink, fruit juice drinks

Tea drinks and fruit drinks there are all kinds of microorganisms (bacteria, fungi and yeast, etc.), beverage sterilization is to kill these organisms.The current commonly used high temperature short time sterilization method, also called instantaneous sterilization method.

High temperature filling is made after the instantaneous sterilization drink cooling a between 85 ℃ ~ 92 ℃ temperature range for filling, choose crystallization heat of hot filling bottles of beverage bottle, cap to choose 85 ℃ heat resistant cap and filling way USES the full bottle filling, after filling gland (or screw-top) increase bottle device: the bottle dumping 90 ° ~ 180 °, inside the bottle cap to make use of beverage own high temperature sterilization.So in the early period of the bottle cap can also be dealt with in an ultraviolet sterilization.

IF YOU WANT TO KNOW MORE DETAILS, WELCOME TO CONTACT US.

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We are a professional Rotary Compression Cap Moulding Machining manufacturer and seller integrating original design, manufacturing, sales service, and after-sales management. Why we can do these? Because: A, We are honest and reliable. We sincerely hope that we could do business with customers both at home and abroad.