54 Cavity Compression Molding Machine

Features：

1)Stable: Integrated rotary forming unit, high precision double pumps hydraulic system, PID operation control low pressure clamping and high pressure forming;

2)High efficiency: New type high speed feeding system, multi-mould continuously high speed production. Vacuum absorption cap stripping. High production efficiency.

3)Energy saving: relatively low temperature heating for resin melting, low power consumption for cooling;

4)Material saving: quantitative pellet cutting, consistent and stable weight, raw material is fully utilized.

5)Safety: intelligent logic control system, automatic monitoring and alarm, automatic diagnosis and protection;

6)In line system:: realize capping -blow-filling- all in 1

Layout：

Cap type

Product - Advantage

Rotary forming unit

Lifetime free from replacement and maintenance design.
Integrated oil circuit block design, integrated processing molding, smooth operation, improve processing accuracy and installation accuracy, improve the stability of the entire CCM operation.

Molds

Multi-channel cooling structure design with shape, cooling forming cycle is short
Special mold steel, good thermal conductivity, high strength, good wear resistance
The key parts adopt DLC coating process to improve the performance of wear resistance, corrosion resistance and thermal stability

Hydraulic System
PLC control system control oil pressure, high precision, real-time monitoring.
The self-developed high-speed valve can quickly switch between high, medium and low pressure to achieve fast secondary opening and closing mold and high pressure forming. Anti impact, protect mold, reduce machine vibration.
Separate hydraulic circuit modular, oil pump external structure design, easy maintenance operation and overhaul.

Extruding system
Self-developed extrusion screw + metering pump + static mixing combination design, uniform mixing, improve mixing effect.
PID intelligent temperature control system, using multi-stage temperature control, uniform heating, temperature difference within 1°C, high thermal efficiency, good plasticizing ability.
Metering pump deice: stabilize melt flow, improve product weight and dimensional accuracy

Quantitative cutting
According to the viscoelasticity of the material, the high-speed quantitative cutting technology is designed to achieve the gram weight tolerance of the pellet within 0.05 grams, and improve the consistency of the bottle cap.
High precision cap connecting system and cap out system: prevent cap flying, extrusion bottle cap resulting in deformation, etc.

Control System
One key start, automatic detection, automatic alarm
Remote control system: realize equipment remote online data collection, automatic monitoring, alarm, automatic diagnosis, automatic protection.
Automatic selection cover pick cover system
Rockwell AB control system, program execution cycle less than 1ms, can work for more than 50,000 hours.

Jeepine service

for more information, contact wangling@jeepine.com.cn for more 
 

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