54E Bottle Cap Compression Molding Machine
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54E Bottle Cap Compression Molding Machine

54E Bottle Cap Compression Molding Machine

Continuous compression molding machine for the production of plastic caps by extruding the granulated compound (HDPE, PP), cutting it into single pellets, inserting it into the cavities, and finally molding the cap according to a defined design. The output of the machine depends upon resin, part design and part weight.

1. Continuous compression molding machine 

Continuous compression molding machine for the production of plastic caps by extruding the granulated compound (HDPE, PP), cutting it into single pellets, inserting it into the cavities, and finally molding the cap according to a defined design. The output of the machine depends upon resin, part design and part weight.

The machine is equipped with:

- melted compound by-pass valve for cleaning the extruder, for start-ups and stops of the machine

- pneumatic system with device for air injection into the upper moulds

- cooling system for temperature control of upper and lower moulds

- oleo dynamic unit

- in-phase cap extracting and transferring unit on motor-driven conveyor belt, allowing on-board

installation of the vision system

- AB (ROCKWELL)brand PLC control system

- PC user interface

- Remote control module

- extruder with 75 mm diameter screw, for melted compound feeding. Temperature and screw rotating speed are managed by the control system.

- metering pump and compound mixer to achieve a better steadiness and mixture of the plastic exiting the extruder

 

Machine layout

product-1215-419

 

INSPECTION

 

2. Vision Inspection System for CCM

Quality control system for plastic caps fully integrated into the compression molding machine, for inspecting the internal side of the caps and for rejecting the defective ones. By means of a camera, it is possible to detect all visible defects having enough contrast inside images, i.e. flashes, ovalization, out of standard dimensions and contamination.

 

9

 

3. Cap cooler 

Cooling device suitable to reduce the closure temperature through airflow and mechanical advances.

The machine is equipped with: 

- fans for conveying air environment 

- parts in touch with the product are material for food 

- clear cover for dust protection 

cap slitting machine

cap folding machine

Slitting and folding machine 

The machine is used for slitting and folding process for the tamper evident band of plastic caps

 

Jeepine service

service

 

for more information, contact wangling@jeepine.com.cn for more 
 

Machine units

unit

parameters

Material

PP/PE

Max dia of cap

mm

35

Max height of cap

mm

22

Max weight of cap

g

3

 

 

 

 

 

Rated Power

 

Compression motor

Kw

5.5

Extruder motor

Kw

55

Hydraulic motor

Kw

62.2

Extruder heating ring

Kw

50

Vacuum pump motor

Kw

3

Total

Kw

175.7

Power/voltage/frequency

V/Hz

380V /50Hz

Machine dimension

Machine dimension

(L*W*H)

M

8.0x4.2x2.6

Weight

T

15

Auxiliary equipment Rated power

Chiller (3set)

Kw

30

Total

Kw

30

Total power

Kw

205.7

Actual power

Kw/h

109

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